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Composite Mold

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// Product Overview

We specialize in manufacturing high-precision bending machine molds and accessories, providing professional solutions for the global sheet metal processing industry. Our products are fully compatible with mainstream bending systems such as Promecam-EURO, Trumpf-WILA, Beyeler, and AMADA, covering all scenarios from standard bending to complex forming. With precise manufacturing techniques and in-depth industry understanding, we strive to help customers achieve more accurate, efficient, and reliable metal forming processing.

// Our core strength

Global system compatibility capability

▪The product line covers mainstream bending systems such as Promecam-EURO, Trumpf-WILA, Beyeler, and AMADA.

▪The dimensional accuracy meets international standards and is compatible with OEM molds perfectly.

▪A complete product database is available, and the best mold solution will be matched for you within 30 minutes.

High-quality materials guarantee

▪Utilizing 42CrMo4 alloy steel, it features high strength, excellent hardenability and outstanding toughness.

▪With minimal quenching deformation, high temperature creep strength and long-lasting durability.

▪Selecting high-quality materials from the very beginning to ensure the quality of the molds.

Professional forging technology

▪The forging process makes the steel structure more compact and significantly enhances its strength.

▪The internal fiber structure is optimized, greatly improving the anti-cracking and anti-fracture performance.

▪The mold after forging becomes stronger and more durable.

Scientific heat treatment

▪Ensure that the molds have sufficient wear resistance while maintaining good impact resistance

▪Through scientific heat treatment processes, achieve the desired material microstructure

▪Minimize heat treatment deformation to ensure dimensional stability

Precision processing capabilities

▪Utilize high-precision processing equipment to ensure the mold size and geometric accuracy

▪Perform precise grinding treatment, with smooth and flat working surfaces and low friction coefficient

▪Achieve good dimensional consistency in batch production, and no need to reconfigure the mold after tool change

Full-process quality control

▪Each process, from forging, rough machining, heat treatment to precision machining, is strictly monitored

▪Comprehensive testing of hardness, toughness, and surface quality is conducted to ensure the reliability of the products upon delivery

Customized professional capabilities

▪The length of a single mold can reach 12 meters, meeting the requirements of special workpieces

▪Support for precise manufacturing of multi-angle, irregular, and composite molds

▪Professional engineering team, providing customized solutions within 72 hours

Improvement in production efficiency

▪Modular design, reducing mold change time by 60%

▪Reducing machine adjustment time, enhancing production continuity

▪Optimizing mold structure, reducing the tonnage requirement for bending, saving energy and reducing consumption

Comprehensive technical support

▪Provide suggestions for optimizing bending process parameters

▪Professional technical team offers installation and commissioning support

▪Develop maintenance plans for molds to extend their service life

▪Respond quickly to technical issues to reduce downtime

​// Obtain your bending solution

Please provide the following information, and our engineers will recommend the optimal mold configuration for you:

1. Brand, model and tonnage of the bending machine

2. Types, thicknesses and bending requirements of the main processing materials

3. Current production efficiency bottlenecks or quality challenges

4. Whether there are special shapes or customized requirements

Contact our forestry tool experts | Send equipment parameters for a price quote | Schedule an on-site work condition assessment

​// The installation method of the upper mold varies depending on the type of the equipment. There are multiple clamping openings for different models. Please confirm the required shape by referring to the following upper mold opening diagrams.
图片2.png

If you encounter any bending issues, please provide the following information:

a. General drawing of the bent shape finished product and detailed local drawings of the bent part (bending diameter, tolerance range of outer contour dimensions, etc.).

b. Material and thickness of the bent sheet.

c. Requirements for indentation, scratches, etc. of the bent product.

d. Types and models of the mechanical equipment used for bending, (maximum processing pressure, worktable length, clamping method of upper and lower molds).

e. Other matters, especially those that need to be specifically specified.

The standard lengths of the mechanical bending molds are:

L835mm and S415mm. They can be used in combination according to the length of the worktable of the bending machine.

The standard cutting dimensions are:

Upper mold: 100 (left ear), 10, 15, 20, 40, 50, 200, 300, 100 (right ear) = 835mm (one set)

图片3.png

Lower mold: 10, 15, 20, 40, 50, 100, 200, 400 = 835mm (one set)

图片4.png

In addition to the standard length mentioned above, if you need to customize a special length, please specify it.

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Maanshan Jialiheng Blade &Mould Co., Ltd., a modern enterprise, specializes in producing and developing mechanical blades, molds, and machine tools, with convenient transportation. It has established two R&D and production bases overseas, covering over 50 countries and regions.

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Contact Us
China
 Maanshan City Bowang district jiubo industrial Park
 +86-18555053997
 +8618555053997
 +86-555-6768399 
+86-555-6768499
 info@jlhbladetech.com
 
Thailand
 697 M.7 Bowin,Sriracha Chonburi 20230,Thailand
 +8618555053997
 033002060 \ 0631950607
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